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Microscopic Defect Detection on Aircraft Engine Blades Via Improved YOLOv8

Yujie Jiang,Ping Li,Bing Lin,Yingying Wang, Tian Li, Hui Xue, Weidong Liu, Zaihu Han, Dan Wang,Junlei Tang

IEEE ACCESS(2025)

Southwest Petr Univ | Jianghan Univ | AECC Chengdu Engine Co Ltd | Changshu Inst Technol

Cited 0|Views4
Abstract
To fully bring into play the functions of aircraft engine blades, it is indispensable to perform regular inspections of engine blades, which currently rely on inefficient manual visual assessments. While artificial intelligence technology can be utilized, benchmark datasets are not available yet. To tackle these issues, in thiswork, we first construct two datasets that are collected from real blade defect images at different microscopic magnifications under an electron microscope and a metallographic microscope. Subsequently, we propose an efficient lightweight YOLOv8 framework, incorporating a hierarchical feature fusion module MS-Block for better multi-scale integration, as well as an Efficient Multi-Scale Attention (EMA) and Dilation-wise Residual (DWR) modules to enhance the detection of small targets and replace the loss function with Inner-IoU. The improved YOLOv8 demonstrates a noteworthy increase in mean average precision (mAP), achieving an enhancement of 1.5% on the Electron Microscope Taken (EMT) dataset and 1.8% on the Metallographic Microscope Taken (MMT) dataset compared to the original model. Our approach significantly surpasses the performance of contemporary target detection algorithms, thereby offering a robust solution for microscopic defect detection in aeroengines. This advancement not only streamlines the inspection process but also contributes to the overall safety and reliability of aircraft operations.
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Key words
Blades,Feature extraction,Aircraft propulsion,Neck,Casting,Defect detection,Engines,Optimization,Head,Microscopic defect detection,YOLOv8,deep learning,aeroengine,aeroengine
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要点】:本文提出了一种改进的YOLOv8框架,通过引入MS-Block、EMA和DWR模块以及替换损失函数为Inner-IoU,有效提升了飞机发动机叶片微观缺陷检测的准确率,解决了现有的人工检测效率低下及缺乏标准数据集的问题。

方法】:作者构建了两个基于真实叶片缺陷图像的数据集,分别是在电子显微镜和金相显微镜下不同放大倍数收集的图像,并在此基础上提出了一种轻量级的YOLOv8框架,集成了多尺度特征融合模块MS-Block、Efficient Multi-Scale Attention (EMA)模块和Dilation-wise Residual (DWR)模块。

实验】:通过在Electron Microscope Taken (EMT)数据集和Metallographic Microscope Taken (MMT)数据集上进行实验,改进的YOLOv8模型相比原模型在mAP上分别提高了1.5%和1.8%,显著超越了现有的目标检测算法性能。